Check out how Packfora reimagined packaging for a new 1.5L water bottle

A global FMCG company wanted to launch a new bottled water SKU - but without relying on traditional shrink film-based collation. They needed a fresh approach to secondary packaging that could match performance, stay within cost limits, and meet sustainability targets. All without heavy capital investment.

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A global FMCG company wanted to launch a new bottled water SKU - but without relying on traditional shrink film-based collation. They needed a fresh approach to secondary packaging that could match performance, stay within cost limits, and meet sustainability targets. All without heavy capital investment.
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Man checking industrial shrink-wrapped pallet with plastic bottles outside a warehouse for secure logistics.

Objective

To eliminate reliance on shrink film in water collation through a packaging intervention that balances transit performance, cost efficiency, and carbon footprint without capital-intensive changes.

The Solution

Packfora explored 15+ combinations of formats across three levels of intervention:

Primary Packaging

Primary Packaging

Secondary Packaging

Secondary Packaging

Integrated Primary + Secondary Systems

Integrated Primary + Secondary Systems

Business Impact

Customer Satisfaction
Customer Satisfaction

Our approach validated the client`s internal R&D work - boosting confidence that they were on the right path for scale-up

Due Diligence
Due Diligence

We evaluated over 15 viable formats and recommended the best-fit solution based on performance feasibility and sustainability

Speed to Market
Speed to Market

Delivered insights within tight timelines - keeping the program on track without operational delays

Why It Matters

Global scale demands global order.

We transformed fragmented specs into a single source of truth — ready for what's next.