Sustainability & Simplified Packaging operations for business | Automobile Tyre Manufacturer

Refill packaging

Sustainability & Simplified Packaging operations for business

Automobile Tyre Manufacturer

BRIEF TO PACKFORA ​

A leading tyre manufacturer approached Packforato ensure the packaging structure used is in compliance with government guidelines of recyclability and to simplify packaging operations.

PACKAGING INNOVATION

01

Packaging materials need to be in sync with government guidelines on sustainability.

02

Complex packaging operations - multiple small volume SKUs, high inventories and variable printing frequency - need to be more streamlined.

PACKAGING DEVELOPMENT

01

Provided optimal specifications with sustainability norms, thus enabling 100% recyclability which helped meet government guidelines effectively.

02

Developed flexible packaging structure to reduce SKU complexity.

03

Introduced newer technologies in variable printing which helped in reducing print frequency.

04

Provided assistance to the client with end-to-end packaging supply chain planning.

05

Unlocked savings in terms of packaging materials cost.

Overall Benefits to the Business

Unique, 100% recyclable structure which sets them apart from competitors in the Automobile industry.

Massive improvement in packaging process - from manual to semi-automatic, increasing efficiency by 50%.

2X Faster time to market on packaging changes, thus gaining responsiveness for business.

Reduction in unskilled labour needs.

Savings potential for more than 1 crore INR p.a.

Identifying 360 & approach in design + deploy for innovative packaging

Refill packaging

Identifying 360 & approach in design

deploy for innovative packaging

BRIEF TO PACKFORA ​

A leading global foods company approached Packfora to develop end-to-end innovative solutions for their coffee brand launch.

PACKAGING EVOLUTION

01

Benchmarking Market best practices

02

Technology 2 stage moulds development Manufacturing develop decoration routes

03

Sourcing Technology selection supplier infrastructure Cost modelling and negotiations support

PACKAGING DEVELOPMENT

01

Competition benchmarking to make right business choice

02

Barrier extrapolation to cut down on storage stability time

03

Developed cost-effective local quality supply partners for agility

Design for ease of Filling, Headspace, Batch Coding and Transportation

Fail-fast design iterations before mould making to ensure first time right

Delivered a consumer centric design

Overall Benefits to the Business

Ergonomic and optimized consumer centric design delivered

First time right Jar and Closure delivery, fast launch

Modular design to have flexibility to launch quick & low Capex for new shapes and sizes

Significant rebates in Capex due to design standardization

Recyclable packaging footprint