End to end development of packaging development | Milk-based product format

Refill packaging

End to end development of packaging development

Milk-based product format

BRIEF TO PACKFORA ​

Execute End to End Packaging development including the filling machinery and packaging documentation.

Packaging Procurement

01

Identification of right quality vendors for each of the packaging BOM.

02

Advisory on "should cost model", provide choice of vendors for competitive bidding.

03

Supporting the procurement function for negotiation via techno-commercial inputs.

Packaging Lines

01

Identification of right quality suppliers as per product and packaging needs

02

Defining technical specifications for machinery.

03

Placement of 5 vendors for each product format for competitive bidding.

04

Strategic advice on shortlisting and order placement

05

Packaging line qualification and process validation.

Packaging Development

Packaging Design for Bottle, Cup, Lidding film, Lid, Intermediate packaging and Secondary packaging.

Building design for right cost efficiencies for manufacturing.

Choice of right technology of manufacturing for given packaging material.

Identification of right material specifications and structures.

Development of Mold, Printing Cylinders / Stereos

Development of qualification protocols for each packaging BOM.

Qualification of molds and Print proofs.

Optimization of specification to bring cost efficiencies.

Testing, validation and Issue of final Drawings and Specification including and KLDs for artwork.

Development of Test methods for testing all Packaging components.

Development of Supply guidelines for packaging material suppliers including Food safety.

Overall Benefits to the Business

Machine Capex reduction by 15%.

A cost reduction of 20% from the budget for packaging material.

One of its kind in market -a 2 Layer Thermoformed cup development to powerfully communicate the product cues.

A single point of contact for all packaging needs delivering end to end techno-commercial project management.

360° packaging expertise for end to end seamless execution leading foods company

Refill packaging

360° packaging expertise for end to end seamless execution

leading foods company

BRIEF TO PACKFORA ​

A leading foods’ manufacturing company approached Packfora for its packaging expertise and to partner with them on their visionary journey to revitalise the brand and business

SCOPE OF ENGAGEMENT

01

Deliver packaging muscle for growth, innovation & sustainability.

02

Global sustainability expertise and ecosystem to enable packaging transformation.

OUR SOLUTIONS

01

Design to value support to fuel growth by bringing [email protected]

02

Stronger pipeline for long term innovations and savings.

03

Packaging sourcing supply chain optimization by make or source study.

04

Managed packaging processes for speed and scale of program execution.

OVERALL BENEFITS TO THE BUSINESS

First principle, science and technology-based approach to unlocking value.

Created a portfolio of proprietary packaging innovations.

100% plant based renewable polymers for non fossil based plastics packaging.

100% plant based renewable polymers for non fossil based plastics packaging.

Redesign of tin cans, exploiting the double reduced technology

Re-engineered boxes leveraging structural design, moisture coating, performance-based paper.

USD 10 mn savings delivered within the first 12 months, USD 50 mn capital unlock from asset optimization.